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該凈化系統(tǒng)基于吸附濃縮與催化燃燒雙重技術原理進行設計開發(fā),主要由吸附單元和催化燃燒單元構成完整的工作系統(tǒng)。在初始階段,活性炭吸附床會對低濃度有機廢氣進行充分吸附處理,待達到飽和吸附容量后即停止吸附作業(yè)流程。隨后系統(tǒng)會啟動熱風循環(huán)裝置,將吸附在活性炭中的有機成分進行高溫脫附處理,實現(xiàn)活性炭材料的再生利用。
The purification system is designed and developed based on the dual technology principles of adsorption concentration and catalytic combustion, mainly consisting of an adsorption unit and a catalytic combustion unit to form a complete working system. In the initial stage, the activated carbon adsorption bed will perform sufficient adsorption treatment on low concentration organic waste gas, and the adsorption process will be stopped once the saturation adsorption capacity is reached. Subsequently, the system will activate the hot air circulation device to perform high-temperature desorption treatment on the organic components adsorbed in activated carbon, achieving the regeneration and utilization of activated carbon materials.
經(jīng)過脫附過程后,有機物的濃度可提升數(shù)十倍之多,這些高濃度廢氣隨后被輸送至催化燃燒室進行深度氧化分解。當廢氣中有機物濃度超過2000ppm時,催化床層內(nèi)部可實現(xiàn)自持燃燒反應,完全不需要額外補充熱能。燃燒處理后產(chǎn)生的部分尾氣直接達標排放,其余高溫氣體則重新進入吸附床用于活性炭再生。這種創(chuàng)新的熱能循環(huán)利用方式既滿足了燃燒和脫附所需的能量要求,又顯著提升了整個系統(tǒng)的能源利用效率,再生后的活性炭完全具備再次吸附處理廢氣的能力。
After the desorption process, the concentration of organic matter can increase by tens of times, and these high concentration exhaust gases are then transported to the catalytic combustion chamber for deep oxidation and decomposition. When the concentration of organic matter in the exhaust gas exceeds 2000ppm, self-sustaining combustion reactions can be achieved inside the catalytic bed without the need for additional thermal energy supplementation. Part of the exhaust gas generated after combustion treatment is directly discharged to meet the standard, while the remaining high-temperature gas is re entered into the adsorption bed for activated carbon regeneration. This innovative thermal energy recycling method not only meets the energy requirements for combustion and desorption, but also significantly improves the energy utilization efficiency of the entire system. The regenerated activated carbon has the ability to adsorb and treat exhaust gas again.
這套先進的凈化系統(tǒng)通過催化氧化技術,能夠?qū)⒏鞣N有毒有害的有機污染物徹底轉(zhuǎn)化為無毒的二氧化碳和水蒸氣等清潔物質(zhì)。整套催化燃燒設備由主體凈化裝置、高效引風系統(tǒng)和智能控制單元三大核心部件組成。
This advanced purification system utilizes catalytic oxidation technology to thoroughly convert various toxic and harmful organic pollutants into non-toxic cleaning substances such as carbon dioxide and water vapor. The entire catalytic combustion equipment consists of three core components: the main purification device, the high-efficiency induced draft system, and the intelligent control unit.
其中主體凈化裝置包含多級處理模塊,分別是預處理除塵器、高效熱交換器、廢氣預熱裝置以及核心的催化燃燒反應室。
The main purification device includes multi-stage processing modules, including pre-treatment dust collector, high-efficiency heat exchanger, exhaust gas preheating device, and core catalytic combustion reaction chamber.
該催化燃燒系統(tǒng)具有多項顯著的技術特點:首先,整套設備運行穩(wěn)定可靠,機械故障發(fā)生率極低,且日常維護保養(yǎng)十分簡便;其次,系統(tǒng)運行能耗控制得當,整體運營成本具有明顯競爭優(yōu)勢;再者,安全防護措施全面到位,配置多重安全保護裝置,能夠有效預防各類安全事故的發(fā)生。
The catalytic combustion system has several significant technical features: firstly, the entire equipment operates stably and reliably, with an extremely low incidence of mechanical failures, and daily maintenance is very simple; Secondly, with proper energy consumption control during system operation, the overall operating cost has a significant competitive advantage; Furthermore, comprehensive safety protection measures and multiple safety protection devices can effectively prevent the occurrence of various safety accidents.
這項有機廢氣吸附催化組合工藝已成功應用于眾多工業(yè)領域,包括但不限于油漆噴涂、印刷包裝、機電制造、涂料生產(chǎn)、制鞋工業(yè)、塑料加工以及橡膠制品等行業(yè)。該技術特別適合處理大風量、低濃度(50-1000ppm)的有機廢氣治理場景,在同類技術中具有顯著優(yōu)勢。對于不適合采用直接燃燒法或常規(guī)吸附法的特殊工況,本技術展現(xiàn)出獨特的適應性。
This organic waste gas adsorption catalytic combination process has been successfully applied in many industrial fields, including but not limited to paint spraying, printing and packaging, electromechanical manufacturing, coating production, footwear industry, plastic processing, and rubber products industries. This technology is particularly suitable for treating organic waste gas with high air volume and low concentration (50-1000ppm), and has significant advantages among similar technologies. For special operating conditions that are not suitable for direct combustion or conventional adsorption methods, this technology exhibits unique adaptability.
經(jīng)過大量工程實踐驗證,我們持續(xù)優(yōu)化技術方案和工藝流程,使設備性能更加穩(wěn)定可靠,在確保排放持續(xù)達標的同時,最大程度地降低系統(tǒng)運行能耗,為客戶創(chuàng)造顯著的經(jīng)濟效益和環(huán)境效益。
After extensive engineering practice verification, we continuously optimize our technical solutions and process flow to make equipment performance more stable and reliable. While ensuring continuous emission standards, we minimize system energy consumption and create significant economic and environmental benefits for our customers.
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